1. Simple and convenient The future filling machinery must have the conditions of multi-function, simple adjustment and operation, and the intelligent instrument based on computer will become a new trend of pharmaceutical, chemical, daily chemical and food packaging controllers. OEM manufacturers and end consumers will tend to purchase packaging machinery that is easy to operate and easy to install, especially in the current manufacturing industry, and the demand for simple operating systems will increase. Structural motion control and other factors related to the performance of packaging machinery can be achieved by motors, encoders and high-precision controllers such as digital control (NC) and power load control (PLC). Therefore, in order to gain a place in the future packaging market, efficient customer service and mechanical maintenance will be one of the most important competitive conditions.
Second, high productivity Filling machinery manufacturers are paying more and more attention to the development of fast, low-cost packaging equipment, the future development trend is that the equipment is smaller, more flexible, multi-purpose, high efficiency. This trend also includes saving time and reducing costs, so the packaging industry is pursuing a combination, simplification, and mobile packaging equipment. In the automation of packaging machinery, automated operating procedures have been widely used, such as PLC equipment, data collection systems.
The world's four major packaging machinery, such as the United States, Japan, Germany and Italy, attach great importance to the market and user requirements, and improve the number of machines and increase productivity as an important indicator of design pursuit. One of the main ways to increase productivity is to increase the speed, but increasing the speed of the machine is a complicated problem; the higher the speed, the lower the cost per piece of production, the higher the area of the factory, and the higher the failure rate. Reduced, so you should seek the best combination of the two: the increase in machine speed has a related impact on the material, reliability, performance and life of other components. In general, increasing the speed by 15% to 20% will bring a series of Complex problems, not to mention the motor speed is limited, can not think how fast how fast. In addition to increasing the speed, productivity can be solved from another channel.
Germany's current pharmaceutical, food and beverage canning speed can reach 12,000 bottles / h, cigarette packaging 12,000 / min, set the bag, weighing, filling, vacuuming, sealing and other processes in one of the world's highest speed tea packaging machine speed Up to 350 bags / min.
Third, the matching only pay attention to the host production, without considering the completeness of the supporting equipment, will make the function of the packaging machinery can not play out. Therefore, the development of supporting equipment to maximize the function of the host is a crucial factor in improving the market competitiveness and economy of the equipment. Germany provides users with a complete set of integrity when producing automatic lines or production line equipment. Whether it is high-tech added value or simple equipment, it is provided according to the matching requirements.
Fourth, high automation The relevant industry believes that the future packaging machinery industry will cooperate with the trend of industrial automation, technology development will develop in four directions: First, the diversification of mechanical functions. Industrial and commercial products have become more sophisticated and diversified. Under the circumstances of large environmental changes, packaging machines with diversified, flexible and multi-switching functions can adapt to market demand. Second, the structural design is standardized and modularized. Make full use of the original organic modular design to convert new models in a short time. The third is to control intelligence. At present, packaging machinery manufacturers generally use PLC power load controllers. Although PLC is very flexible, it still does not have the powerful functions of computers (including software). Fourth, the structure is highly accurate. Structural design and structural motion control are related to the performance of packaging machinery. It can be completed by high-precision controllers such as motors, encoders and digital control (NC), power load control (PLC), and moderate product extension. Research and development in the direction of packaging equipment for high-tech industries.
GEFanuc Automation Americas, a GE infrastructure business, is driving a new "SixDegreesofDifferention" (SDD) automation solution for packaging machinery manufacturers. Its high-performance controller, scalable operator interface, plant information software and motion control unit can significantly improve the efficiency of packaging machinery and improve overall equipment efficiency. This comprehensive automation solution enables packaging machinery manufacturers to develop efficient equipment that can quickly switch between batches or product processes of different sizes without blocking. Relying on a newer automation system, it can lead the trend of mainstream packaging machinery in terms of functionality. At the same time, device users can be more independent, flexible, operationally correct, efficient, compatible, and support their end users to get more High performance and productivity.